Case Study

Food Manufacturer

The Fire

  • A closely held and widely known pizza manufacturer with a 60,000 sq. ft. custom-built manufacturing facility, supplying food and gift products to the fundraising industry since 1983, finds itself on the verge of a Chapter 11 filing after years of mismanagement.
  • This once profitable organization with approximately $30 million in sales had dropped, over a five-year period, to $13 million in sales, with year over year operating deficits.
  • Struggling with substantial loss of business, the formerly family-managed company, was hemorrhaging cash, significantly over-advanced with its long-term lender, had underutilized real estate holdings, a totally ineffectual sales force, and dismal operating management systems and processes.

The Rescue

  • As Interim CEO, assessed the viability of the old business model and exited unprofitable food manufacturing and logistics business segments.
  • Developed and established profitable production and overhead costs and an alternative food manufacturing business model.
  • Hired a manufacturing expert to implement lean concepts and manufacturing standards from purchasing, warehousing and production to FOB delivery.
  • Improved financial analysis and reporting by adding an experienced CFO and upgrading substandard accounting and manufacturing software systems.
  • Re-established critical vendor, supplier and landlord relationships.
  • Re-engaged core management team from operating in isolationist silos.

The Result

  • Reduced overhead by $3.5 million.
  • Successfully negotiated two forbearance agreements.
  • Passed an independent AIB food manufacturing assessment with a score of 890 out of 1000.
  • Successfully negotiated brand and product license agreement that led to continuation of product line under new ownership.